The Wire Rope Groove Cleaner is designed to remove old grease & contaminants from the valleys of a wire rope.
Corelubes wire rope groove cleaners are custom made to fit the helical contour of your wire rope, round or triangular swaged strand. Note: A round stranded wire rope cleaner will not fit a triangular swaged wire rope. Because our groove cleaners fit the helical contour of your wire rope they remove far more grease and contaminates than any other groove cleaners available. Removing old grease from between the strands of your wire rope is recommended to enable new lubricant penetration and inspection of the wire rope.
Wire Brush Cleaners
Wire Rope Cleaning Tool Types Available
Available Equipment
Diameter Range: 13.0 mm to 127.0 mm
Number of Outer Strands: 3 to 18
Right or Left Hand Lay
Round Stranded Wire Ropes
Triangular/Swaged Stranded Wire Ropes
New HIGH wear long-lasting Wire Rope Cleaners available.
Corelubes high wear long lasting groove cleaners are used in a wide range of industries from industrial paint booths to salt mines. They are designed to remove hard embedded materials that the common groove cleaner will not remove.
The spiral brushes are designed to remove loose contaminants from the surface and valleys of wire ropes & EM cables.
The Spiral Brushes are designed to remove loose and embedded contaminants from wire ropes. The Steel Spiral Brushes will remove contaminants from the surface and valleys of the wire rope. The Nylon Spiral Brushes will remove contaminants from the surface and valleys of a wire rope. They also will evenly spread a lubricant if you are manually applying a product.
Rope Cleaners in Action
The photos below show a new wire rope being cleaned of excess lubricant. The customer did not want the problem of excess lubricant dripping & flinging onto the deck of the vessel due to an over greased wire rope. Over greasing is one of the major problems with all high pressure grease applicators, due to the fact they fill in the valleys solid with grease. This is why we developed our BOS Lubricator.
Before
The wire ropes shown above were coated with the same transitional lubricant.
After
The wire ropes shown above were coated with the same transitional lubricant.
Wire Rope Smooth Bore Cleaners
The Wire Rope Smooth Bore Cleaners are designed to scrape only the surface of a wire rope. There are two sizes available (SB) & (SBX).(SB) is our small Scraper Bushing. Maximum rope diameter: 41.mm (SBX) is our large Scraper Bushing. Maximum rope diameter: 89.mm
SB
SBX
Our Thrust Block Option
The Thrust Block option shown below can be used independently. The purpose of the thrust block & guide bushings is to give the groove cleaner a flat smooth surface to rotate against.
A wire rope cleaner is a specialized tool or device used to clean and maintain wire ropes. Wire ropes are commonly used in various applications such as lifting, rigging, hoisting, and towing, and they are often exposed to harsh environments and contaminants that can accumulate on their surfaces over time. A wire rope cleaner helps to remove dirt, debris, grease, and other contaminants from the surface of the wire rope, thereby improving its performance, longevity, and safety.
Here are some key features and aspects of wire rope cleaners:
Design: Wire rope cleaners come in various designs, including handheld brushes, rollers, and automated cleaning systems. The design may vary depending on the size and type of wire rope being cleaned, as well as the specific cleaning requirements of the application.
Functionality: Wire rope cleaners typically use brushes or abrasive materials to scrub the surface of the wire rope and remove contaminants. Some cleaners may also incorporate cleaning agents or solvents to dissolve grease and oil buildup.
Manual vs. Automated: Manual wire rope cleaners require the operator to physically brush or scrub the wire rope to remove contaminants. Automated wire rope cleaners, on the other hand, use motorized brushes or rollers to clean the wire rope automatically, without the need for manual intervention.
Portable vs. Stationary: Some wire rope cleaners are portable and can be easily moved to different locations for cleaning wire ropes in situ. Others may be designed as stationary units installed along conveyor systems, crane tracks, or other equipment where wire ropes are used.
Benefits: The use of wire rope cleaners offers several benefits, including:
Corrosion Prevention: Removing dirt, salt, and other corrosive substances from wire ropes helps to prevent rust and corrosion, extending their lifespan.
Improved Performance: Clean wire ropes experience less friction during operation, resulting in smoother movement, reduced wear, and improved performance of lifting and rigging equipment.
Safety: Regular cleaning of wire ropes helps to identify and address potential issues such as fraying, damage, or deterioration, reducing the risk of accidents or equipment failure.
Cost Savings: By extending the lifespan of wire ropes, wire rope cleaners can help to reduce maintenance costs, downtime, and replacement expenses associated with worn or damaged wire ropes.
Wire rope cleaners offer several benefits that contribute to the performance, longevity, and safety of wire ropes used in various industrial applications. Some of the key benefits of using a wire rope cleaner include:
Corrosion Prevention: Wire rope cleaners help to remove dirt, salt, moisture, and other contaminants that can accelerate corrosion and rust formation on the surface of wire ropes. By keeping wire ropes clean and free from corrosive substances, wire rope cleaners help to extend their lifespan and reduce the risk of premature failure due to corrosion-related damage.
Reduced Wear and Friction: Dirt, debris, and other contaminants can increase friction between wire rope strands, leading to accelerated wear and potential damage to the rope. By effectively removing these contaminants, wire rope cleaners help to reduce friction and wear, thereby prolonging the service life of wire ropes and maintaining their performance and integrity over time.
Improved Performance: Clean wire ropes operate more smoothly and efficiently than dirty or contaminated ropes. By removing dirt, grease, and other residues that can hinder movement and operation, wire rope cleaners help to ensure that wire ropes perform optimally, whether they are used in lifting, rigging, hoisting, or towing applications.
Enhanced Safety: Regular cleaning and maintenance with a wire rope cleaner help to identify and address potential issues such as fraying, corrosion, or damage to wire ropes. By keeping wire ropes in good condition, wire rope cleaners contribute to a safer working environment by reducing the risk of accidents, equipment failures, and injuries associated with worn or damaged wire ropes.
Cost Savings: By extending the lifespan of wire ropes and reducing the frequency of replacements and repairs, wire rope cleaners help to lower maintenance costs and downtime associated with equipment downtime. Additionally, clean wire ropes require less frequent lubrication and maintenance, further reducing operational expenses over time.
Environmental Protection: Wire rope cleaners can help to minimize the environmental impact of industrial operations by preventing the release of contaminants such as oil, grease, and dirt into the surrounding environment. By keeping wire ropes clean and well-maintained, wire rope cleaners support sustainable and environmentally responsible practices in industrial settings.
Overall, wire rope cleaners play a crucial role in maintaining the performance, reliability, and safety of wire ropes in various industries. By effectively removing contaminants and preserving the integrity of wire ropes, wire rope cleaners help to optimize equipment performance, minimize maintenance costs, and ensure a safe and efficient working environment.
Several companies offer wire rope cleaners and related products for maintaining and preserving the integrity of wire ropes. Here are a few notable ones:
Corelube Equipment: Corelubes wire rope groove cleaners are custom made to fit the helical contour of your wire rope, round or triangular swaged strand. Note: A round stranded wire rope cleaner will not fit a triangular swaged wire rope. Because our groove cleaners fit the helical contour of your wire rope they remove far more grease and contaminates than any other groove cleaners available. Removing old grease from between the strands of your wire rope is recommended to enable new lubricant penetration and inspection of the wire rope.
Northern Strands: Northern Srtands offers specialty lubricants and maintenance solutions for various industries, including wire rope cleaners designed to clean and protect wire ropes from corrosion and wear.
Silverstate Wire Rope & Rigging: Silverstate specializes in wire rope products and services, offering wire rope cleaners and lubricants designed to extend the lifespan and performance of wire ropes used in various applications.
Bishop Lifting Products: Bishop Lifting Products supplies lifting and rigging equipment, including wire rope cleaners and lubricants designed to maintain the performance and integrity of wire ropes used in lifting and rigging applications.
Loos & Co., Inc.: Loos & Co. is a manufacturer of wire rope products, including cleaners and lubricants designed to clean, protect, and maintain wire ropes used in various industries such as marine, aerospace, and construction.
These are just a few examples of companies that provide wire rope cleaners and related products. Depending on your specific requirements and location, you may find additional suppliers and manufacturers offering wire rope maintenance solutions.
Wire rope cleaners are used in various situations and contexts where wire ropes are exposed to contaminants or require maintenance to ensure optimal performance and longevity. Here are some common scenarios when wire rope cleaners are used:
Routine Maintenance: Regular cleaning of wire ropes is essential to remove dirt, debris, grease, and other contaminants that accumulate during normal operation. Wire rope cleaners are used as part of routine maintenance schedules to keep wire ropes clean and free from corrosion-causing substances.
After Exposure to Harsh Environments: Wire ropes used in outdoor or industrial environments are often exposed to harsh conditions such as moisture, saltwater, dust, chemicals, and abrasive materials. After exposure to such environments, wire ropes should be cleaned using wire rope cleaners to remove contaminants and prevent corrosion and wear.
Before Lubrication: Proper lubrication is crucial for maintaining the performance and longevity of wire ropes. Before applying lubricant, wire ropes should be cleaned thoroughly using wire rope cleaners to ensure that the lubricant can penetrate the strands effectively and provide adequate protection against friction and wear.
During Inspection and Testing: Wire ropes are subject to periodic inspection and testing to assess their condition and integrity. During inspection procedures, wire rope cleaners may be used to clean the surface of the wire rope, allowing inspectors to detect signs of damage, corrosion, or wear more easily.
After Spillage or Contamination: In industrial environments where spills or contamination may occur, wire ropes can become coated with oil, grease, or other substances that compromise their performance. Wire rope cleaners are used to remove spilled contaminants and restore the cleanliness and integrity of the wire ropes.
Preventative Maintenance: Wire rope cleaners are often used as part of preventative maintenance programs to proactively clean and maintain wire ropes before issues such as corrosion, wear, or fatigue occur. By regularly cleaning wire ropes, operators can prevent premature failure and prolong their service life.
Emergency Cleaning: In emergency situations where wire ropes are exposed to hazardous substances or contaminants, wire rope cleaners may be used to quickly remove the contaminants and prevent further damage or deterioration of the wire ropes.
Overall, wire rope cleaners are used in various scenarios to ensure the cleanliness, integrity, and performance of wire ropes used in lifting, rigging, hoisting, and other applications. Regular cleaning and maintenance with wire rope cleaners are essential practices for optimizing the lifespan and reliability of wire ropes in industrial settings.
